Introduction
One of the most important things that you can do to improve your product consistency is to hire someone who knows what they’re doing. Some one like me , The Quality Expert, who has extensive experience in Quality Assurance and Continuous Improvement. You might have an idea in mind, but without someone there who can help you with product development and make sure that your ideas are implemented correctly, you might never get anywhere.
Create a quality improvement team
One of the best ways to improve product consistency is to make sure that you’re including your team, customers and suppliers in the process.
- Create a quality improvement team. This is where you’ll share information with everyone involved in creating products or services. It’s also where you’ll come up with ideas for how to make improvements on existing products or services that may have been overlooked by other groups.
- Involve customers in quality improvement efforts early on (and often). When people are happy with their purchases, they will be more likely to tell others about them—and this can help build brand loyalty!
KPI’s
- Consumer Complaints
- Internal defects
- Corrective Actions
See if your workers are using good practices.
- Ensure your workers are using good manufacturing practices.
- Check if your workers are following standard operating procedures.
- Look out for signs that they are using good laboratory practices and engineering principles, such as: – Using clean equipment (especially the centrifuge) – Having all the necessary materials in place before starting any experiment – Maintaining a well-organized work area that is free from clutter or debris – Checking equipment regularly for wear and tear (e.g., changing belts)
Check for consistency in suppliers’ products.
To ensure that your product is consistent, check for consistency in suppliers’ products.
Check for consistency in suppliers’ processes.
Check for consistency in suppliers’ materials.
Check for consistency in suppliers’s equipment and personnel, too!
Supplier 3rd party audits are a great way of vetting a new supplier. If a 3rd party audit is not available consider visiting the suppler to see their processes yourself.
There are many variables that can affect product consistency, so it is important to keep track of them all at every step in the process
Product consistency is a key concept in product quality, safety and compliance. It’s also an important factor in many other aspects of your business. For example:
- Product consistency can ensure that customers are satisfied with their purchase of your products. If they aren’t happy with the quality or performance of your product, then you may lose them as customers for future purchases—or worse yet, they might tell others about how bad it was so that no one else buys from you!
- Consistency helps ensure safety by ensuring that all batches produced by one company use identical procedures and ingredients—which helps prevent errors from occurring during production (and therefore reduces liability).
- Having consistent products on shelves means there’s less room for variability between stores/brands within an area; this means more sales for everyone involved!
Create a Product Quality Plan
A quality plan is a plan that helps you ensure that your products are produced in a way that meets the expectations of your customers. A quality plan includes all aspects of product development, production, and distribution.
The first step in making a quality plan is to use Process Diagrams. A process diagram shows the flow of information from one step to another, which helps you see how each part of your process works together to create a finished product. Process diagrams also allow you to visualize how changes in one part of your process might affect other parts.
To start creating your quality plan, use the 7 principles of HACCP: Which is used in the food industry but the principals can be applied to just about any industry.
Hazard Analysis Critical Control Point (HACCP) analysis is a system for developing risk-based control measures for the prevention or reduction of food-borne illness or contamination. HACCP helps prevent foodborne illness by focusing on specific steps in food processing operations and by identifying potential hazards at every stage of production.
Conclusion
We hope this article has been helpful to you. If it has, great! If not, we’ll be here to help in the comments section below.
